What is ceramic fiber blanket insulation?
Ceramic fiber insulation layer is manufactured from spun ceramic fibers and is needle punched for exceptional strength in high temperature insulation applications. Ceramic insulating coating is generally offered in three standard grades defined as commercial grade, high purity, and zirconia. All types are lightweight and thermally efficient, giving the material the advantage of low heat capacity and complete resistance to thermal shock. Blankets are produced in different dimensions, temperature classes and for different purposes. Our office also provides a Bio-Soluble blanket, which is environmentally friendly. If you don't see a specific blanket listed, please contact us directly and we'll be happy to provide you with a custom quote.
Working at higher temperatures?
Ceramic fiber blanket insulation is made of polycrystalline mullite (PVC) wool with a rating of 3000℉ (1649℃). This grade of ceramic insulation coating contains no binders, additives or sand content. The material does not contain RCF and is resistant to most corrosive media in oxidizing and reducing atmospheres. This material is highly specialized for the most demanding and extreme temperature requirements.
Complex shapes and speeds of gases.
Ceramic fiber wet wool (WW) blanket is specifically manufactured for insulating complex shapes and installations under high velocities of hot gases. The material is impregnated with inorganic binders and packed in a clear polyethylene bag to keep the binder moist during transport and storage. The manufacturing process results in flexible insulation that can be molded into complex shapes on site and forms a strong, rigid structure when air-dried. Also, the material can harden from direct exposure to heat during application. The material has a dry density of 12-18 lbs/ft3 (190-290 kg/m3).
Storage areas for ceramic fiber blanket insulation
Our blanket is available in Poland and abroad. Some of our national locations are listed below. Please note that stocks and prices may vary.
Dance Dingmans, Pennsylvania | Baltimore, Maryland | Pittsburgh, Pennsylvania | College Park, Georgia | Houston, TX | Los Angeles, California | Wilmington, Calif. | Hayward, Calif. | Tualatin, Oregon | Elk Grove, Ill.
Advantages
- Dimensionally stable at high temperatures.
- Low heat storage and complete resistance to thermal shock.
- Light and thermally efficient.
Applications
- stove repair
- Coating of stoves, ovens, reformers and boilers
- Furnace door linings and seals
- Reusable insulation for steam and gas turbines
- Insulation of furnaces and high temperature furnaces.
- Primary reformer heater insulation
- High temperature sealing
- Sealing of expansion joints
- Insulation of the crown of the glass furnace.
- Coating of steam generators in the field.
- Application of nuclear isolation
- Thermal reactor insulation
- Flexible insulation for high temperature pipes
- Casting mold wrapping by investment method
- removable mold packaging
- Removable insulating solder covers for stress relief.
- Fire protection of pressure and cryogenic tanks
- soak seal
- high temperature filtration
- Combustion equipment and chimney linings.
- Tapes for sealing material.
useful maps
Properties of ceramic fiber blankets
| Cover Specifications | High class of cleanliness. | zirconium grade | PVC grade |
|---|---|---|---|
| Color | Blanco | Blanco | Blanco |
| Temperature: maximum use continuous use melting temperature | 2300 °F | 1260 ℃ 2012℉ | 1100 ℃ 3200°F | 1760 ℃ | 2600 °F | 1426 ℃ 2461℉ | 1350 ℃ 3200°F | 1760 ℃ | 3000 °F | 1650 ℃ 2912℉ | 1600 ℃ 3400 °F | 1870 ℃ |
| average fiber diameter | 3-4.5 microns | 3-4.5 microns | 3-4 microns |
| average tensile strength 4 kom.gust 6 com. taste 8 com. taste | 5075 psi 7250psi 11.600psi | 5075 psi 7250psi 11.600psi | - 6 psi 8 psi |
| Linear shrinkage rate 24 hours at 1000 ℃ 24 hours at 1100℃ 24 hours at 1200 ℃ 24 hours at 1350 ℃ 24 hours at 1500 ℃ | - 3% - - - | - - - 3% - | - - - - 0,7% |
| Thermal conductivity w/m-k (Btu cale/h/ft²℉) 4 pieces of density @ 400 ℃ (752 ℉) 6 pieces of density @ 400 ℃ (752 ℉) 8 pieces density @ 400 ℃ (752 ℉) | 0,06 | 0,416 - 0,11 | 0,763 0,16 | 1.11 0,076 | 0,527 0,09 | 0,624 | - - 0,11 | 0,763 0,16 | 1.11 - - | - - - - - .13 |
| chemical content Krug2O3 | 47% - 49% 50% - 52% - 0,2% 0,2% - | 39% - 40% 38% - 45% 15% - 17% 0,2% 0,2% - | 72% 27,7% - - - 1% |
Properties of the biosoluble coating
| real estate | Unit | Manta biosoluble |
|---|---|---|
| Color | - | Blanco |
| Temperature: maximum use continuous use melting temperature | °F | ℃ °F | ℃ °F | ℃ | 2300 | 1260 2100 | 1149 2372 | 1300 |
| average fiber diameter | mikrony | 3.5 |
| available densities | they are/stop3|kg/m²3 | 4 (64), 6 (96), 8 (128), 10 (160) |
| average tensile strength 4 kom.gust 6 com. taste 8 com. taste 10 piece density | source/cal2 (MPa) | 4,36(.03) 7,26(.05) 9,53(.065) 11,61(.08) |
| Linear shrinkage rate 24 hours at 1832 ℉ (1000 ℃) | % | ≤ 1,3 |
| Thermal conductivity 4 pounds/ft per 752 ℉ | 400℃ 4 pounds/ft per 1112 ℉ | 600℃ 4 pounds/ft per 1472 ℉ | 800℃ 4 pounds/ft per 1832 ℉ | 1000℃ 6 lb/ft na 752 ℉ | 400 ℃ 6 lb/ft na 1112 ℉ | 600 ℃ 6 lb/ft na 1472 ℉ | 800 ℃ 6 pounds/cubic foot at 1832°F | 1000℃ 8 lb/ft na 752 ℉ | 400 ℃ 8 lb/ft na 1112 ℉ | 600 ℃ 8 lb/ft na 1472 ℉ | 800 ℃ 8 pounds/ft from 1832 ℉ | 1000℃ 10 lb/ft na 752 ℉ | 400 ℃ 10 lb/ft na 1112 ℉ | 600 ℃ 10 lb/ft na 1472 ℉ | 800 ℃ 10 pounds/ft from 1832 ℉ | 1000℃ | W/mk (BTU.in/h/ft²℉) | 0,12 (0,82) 0,18 (1,24 0,30 (2,09) 0,43 (2,98) 0,10 (0,69) 0,16 (1,11) 0,25 (1,73) 0,36 (2,49) 0,09 (0,62) 0,15 (1,03) 0,22 (1,52) 0,30 (2,08) 0,09 (0,62) 0,14 (0,97) 0,20 (1,38) 0,28 (1,93) |
| chemical content SiO22 CaO MgO | % | 61-68 (view, professional). 27-32 (see, other). 2-6 |
Properties of a wet wool blanket
| real estate | Unit | lana mojada |
|---|---|---|
| Color | - | Blanco |
| Temperature: maximum use continuous use melting temperature | °F | ℃ °F | ℃ °F | ℃ | 2000 | 1093 1850 | 1010 3260 | in 1790 |
| average fiber diameter | mikrony | 2-3 |
| Tensile strength 1/4" (6.4mm) | ASTM 686 wet dogs | kPa Dry dogs | kPa | 17 | 120 50 | 350 |
| Resistance to erosion by hot gases | GC1731 w/seg speed/sec | ≥ 30,5 ≥ 100 |
| dry density | they are/stop3 kg/m²3 | 12-18 (view, professional). 190-290 (screen, other). |
| chemical content Krug2O3 SiO22 ZrO2 Of2O3 | % % % % | 23-32 (see, other). 68-77 (see, other). - < 0,5 |
| Comments: | 1Test procedure based on British Gas Council Research Comm. | |
Information about ceramic fiber blankets and prices
| Product | Density funti/ft³ | Thickness cale | Ancho cale | Largo Pies | FT² na Rollo | Cena American dollar |
|---|---|---|---|---|---|---|
| 6 | 0,5" | 48" | 50' | 100 | 240,00 $ | |
| 6 | 1" | 24" | 25' | 50 | 85,00 $ | |
| 6 | 1,5" | 24" | 17' | 34 | 85,00 $ | |
| 6 | 2" | 24" | 12,5' | 25 | 85,00 $ | |
| high purity 2300 °F | 8 | 0,25" | 24" | 50' | 100 | 134.50 dollars |
| 8 | 0,5" | 24" | 50' | 100 | 90,00 $ | |
| 8 | 0,5" | 48" | 25' | 100 | 200,00 $ | |
| 8 | 1" | 24" | 25' | 50 | 90,00 $ | |
| 8 | 1" | 48" | 25' | 100 | 200,00 $ | |
| 8 | 1,5" | 24" | 17' | 34 | 90,00 $ | |
| 8 | 1,5" | 48" | 17' | 68 | 200,00 $ | |
| 8 | 2" | 24" | 12,5' | 25 | 90,00 $ | |
| 8 | 2" | 48" | 12,5' | 50 | 200,00 $ | |
| high purity tapes 2300 °F | 8 | 1" | 2" | 25' | 50 | $240.00 12 pieces/box |
| 8 | 1" | 3" | 25' | 50 | $240.00 8/box | |
| 8 | 1" | 4" | 25' | 50 | $240.00 6/box | |
| 8 | 1" | 6" | 25' | 50 | $240.00 4/box | |
| high purity sheet 1p 2300 °F | 8 | 0,5" | 24" | 48' | 96 | 160,00 $ |
| zirconium grade 2600 °F | 8 | 1" | 24" | 25' | 50 | 135,00 $ |
| 8 | 1" | 48" | 25' | 100 | 330,00 $ | |
| 8 | 2" | 24" | 12,5 | 25 | 135,00 $ | |
| PVC grade 3000 °F | 6 | 1" | 24" | 24' | 48 | 2375,00 $ |
| 8 | 0,5" | 24" | 35,42' | 70 | 3280,00 $ | |
| A type of wet wool 2000°F | 12-18 (view, professional). | 0,25" | 24" | 12,5' | 25 | 550,00 $ |
| 12-18 (view, professional). | 0,5" | 24" | 12,5' | 25 | 775,00 $ | |
| Biosolubility degree | 8 | 2" | 24" | 12,5' | 25 | 150,00 $ |
Are you ready to order ceramic fiber insulation?
- Need a size or temperature that isn't listed? Need custom stripes and shapes? Contact us for a custom quote and provide related drawings.
- Up to 20 boxes per pallet (10% discount on pallet quantities).
- Please note that boxes are shipped via UPS or FedEx and pallets must be shipped freight.
- If you have additional questions or need a customanotherour team is always availablePlease help.
downloads
Ceramic fiber blankets
pvc cover
Mokra vunena deka
Manta biosoluble
- High Purity Ceramic Fiber Mat 6 lb 2300 °F $85.00 - $240.00select options
- High Purity Ceramic Fiber Mat 8 lb 2300 °F $90.00 - $200.00select options
- Zirconium grade ceramic fiber blanket 8 lb 2600 °F $135.00 - $330.00select options
- High Purity Ceramic Fiber Decking Tapes 8 lb 2300°F $240.00select options
- 8lb High Purity Ceramic Fiber Blanket with 2300°F Sheet $160.00select options
- PVC 3000°F Ceramic Fiber Blanket $2375.00 - $3280.00select options
- Ceramic Fiber Blanket 2000°F Wet Wool $550.00 - $775.00select options
- Biosoluble Grade Ceramic Fiber Blanket 8 lb 2300°F USD $150.00select options